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A new process is turning zero-carbon iron into low-emission steel Image

A new process is turning zero-carbon iron into low-emission steel

Yabo亚博集团官方网站 is helping to decarbonize industries at scale, leading the way for the continued advancement of the sustainable circular economy.聽

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SUPPLY CHAIN CASE STUDY

WHAT DOES IT REALLY TAKE TO MAKE GREEN STEEL?

Yabo亚博集团官方网站 has established multi-disciplinary teams to investigate technologies and operational adjustments we can deploy to further reduce the GHG intensity of our production processes.

Since Yabo亚博集团官方网站 entered the steel business more than 50 years ago, sustainability has been a foundation of its operations. Yabo亚博集团官方网站 is a leading pioneer in the use of electric arc furnace (EAF) technology, a circular process that recycles scrap metal into new steel products.

As a result, Yabo亚博集团官方网站 is among the cleanest steel producers in the world with an emissions intensity that is less than one-third the global average of extractive steelmaking methods using blast furnaces for Scope 1, 2 and 3 emissions, and 20 years ahead of the Paris Agreement鈥檚 1.5掳C scenario.

Still, Yabo亚博集团官方网站 is striving to reduce the carbon footprint of our steelmaking even further, in line with our net-zero, science-based greenhouse gas (GHG) targets for 2050, which include Scopes 1, 2 and 3.

While Yabo亚博集团官方网站 steel averages 75% recycled content, other inputs into our steelmaking including iron (e.g., direct reduced iron and pig iron) account for a significant share of our own indirect emissions.

Graphic: 60 degrees celcius
Electra鈥檚 technology operates at 60掳C and removes critical impurities from low-grade ores to produce high purity, gangue-free iron metal that can be charged directly into EAF steelmaking.
That鈥檚 96% cooler than the typical process.

Yabo亚博集团官方网站 has established multi-disciplinary teams to investigate technologies and operational adjustments we can deploy to further reduce the GHG intensity of our production processes.

One such exploration with a Yabo亚博集团官方网站 customer and partner led us to Electra, a green iron company pioneering a carbon-free process that can rely exclusively on renewable electricity to convert low-grade iron ores into high-purity iron at temperatures no hotter than a cup of coffee.1

Steelmakers can replace higher-emission inputs with Electra鈥檚 zero carbon iron, minimizing hard-to-abate indirect emissions. Consequently, steel used in cars, bridges, solar panels, and other applications would have considerably lower embodied carbon content compared to other alternatives. In addition, Electra鈥檚 process uses low-cost, abundant ores, which are commonly treated as waste today, reducing demand for those high-purity natural resources that are increasingly scarce.

Video of Electra's electrochemical refinement process; courtesy of Electra

Turning Less Into More

  • Powered by 100% renewable energy
  • Relies on abundant ores and waste products rather than scarce materials
  • Process runs no hotter than a cup of coffee
  • Can dramatically reduce steelmaking Scope 3 emissions
Topalian
Just as Yabo亚博集团官方网站 changed the face of the steel industry 53 years ago with our first electric arc furnace, successfully developing and scaling up a zero-carbon iron product is the type of transformative technology that could change the steel industry as we know it.
Leon Topalian,
Chief Executive Officer of Yabo亚博集团官方网站 Corporation

In 2022, Yabo亚博集团官方网站 made a strategic investment in Electra and Doug Jellison, Yabo亚博集团官方网站鈥檚 Executive Vice President of Raw Materials joined Electra's market advisory board in order to help scale the startup鈥檚 innovative iron refining process.

When paired with Yabo亚博集团官方网站鈥檚 EAF technology, Electra's green iron presents a unique opportunity to dramatically decarbonize our own operations and those of the steelmaking industry at large.

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